VIBRATION SPECTRUM ANALYSIS FOR FAULT DIAGNOSIS OF BALL BEARING IN CONDENSATE TRANSFER PUMP
Keywords:
Pump, Vibration, Overall, Enveloping Spectrum, Bearing DefectAbstract
Bearing is an important part in the pump so that the monitoring of the bearing condition must be carried out continuously to prevent damage to propagate in other parts that can cause increased of maintenance costs. One of the best technique to detect early fault of bearing is by method of enveloping vibration spectrum analysis which produced by the vibrating of bearing with a frequency range of 60 - 60,000 CPM where the frequency of damage such as BPFI, BPFO, BSF and FTF are found between these frequencies. Overall technique is used to monitor the movement of the increase in the amount of the amplitude to be adapdetd based on the vibration severity chart by the SKF standard.
The study was conducted by taking the vibration signal by the SKF microlog analyzer produced by 7314 BECBM series bearing at a speed of 2980 Rpm. The next step is to analyze the enveloping spectrum by the SKF aptitude analyst software. The results showed that bearing with natural defect conditions had the characteristic of producing peak frequency amplitudes coinciding with the impulse frequency lines of each BPFI of 0.26 gE, BPFO of 0.20 gE. In BSF and FTF there were no significant peak amplitudes found around the bearing defect frequency. In new bearing in good condition, the enveloping spectrum characteristics where the peak amplitude does not appear and coincide with the frequency of the bearing defect frequencies BPFI, BPFO, BSF and FTF. On the overall vibration signal it was found that the magnitude of 2,819 gE was in the satisfactory category but it was found that the bearing was in defect condition.
References
American Petroleum Institute. API 610 Centrifugal Pump for Petroleum, Petrochemical and Natural Gas Industries, API Publishing Services, Washington (2010)
Commtest. Beginner’s Guide to Machine Vibration, Commtest Instruments Ltd, New Zealand (2003)
SKF. Early Warning Fault Detection in Rolling Element Bearing Using Microlog Enveloping, SKF (2004)
TOTAL. Mechanical Maintenance Bearing Manual, Total, Balikpapan (2008)
SKF. Vibration Analysis, SKF (2009)
SKF. Bearing Investigation, SKF (2012)
Mobius Institute. Vibration Analysis Category I, Mobius Institute (2014)
Mobius Institute. Vibration Analysis Category II, Mobius Institute (2015)
Charle, D. Vibration Analysis, Emerson Makes it Easy for You, April 20, 2019. www.slideshredcdn.com.(2015)
Dr. Abdul Hamid, B.Eng, M.Eng. Praktikal Vibrasi Mekanik, Graha Ilmu, Yogyakarta (2012).
Hajono, N.R., Tedjo, S., & Karnoto. “Pemanfaatan Spektrum Vibrasi untuk Mengindikasikan Kerusakan Motor Induksi di PLTU Indramayu 3X300 MW”, 410 (2013): 2302-9927
International Standard Organization. ISO 15243 Rolling Bearing Damage and Failures Terms, Characteristics and Causes, ISO, Switzerland (2017).
Kamiel, B., Mulyani, & Sunardi.“ Deteksi Cacat Bantalan Bola Pada Pompa Sentrifugal Menggunakan Spektrum Getaran”, 2 (2017): 204-215
Mobius Institute. A Collection of Vibration Analysis Calculators, Simulators, and Severity Chart, April 16, 2019. www.mobiusinstitute.com.(2019)
SKF. Angular Contact Ball Bearing Single Row 7314 BECBM, April 15, 2019. www.skf.com.(2019)
Tarle, R., Nilesh, K., & Shyam, P. “Vibration Analysis of Ball Bearing”, 4(2015): 2655-2665
Wahyudi, T., Soeharsono, & Noor, E. “Mendeteksi Kerusakan Bantalan dengan Menggunakan Sinyal Vibrasi”, 20 (2016): 123